Mirror Mold Insert Dimensions Changed After Polishing?

Polished deep-cavity mirror mold inserts showing high-gloss freeform surfaces at Yishun Optical

Mirror polishing can improve a mold insert’s surface while quietly changing small radii, edges or critical dimensions. This article explains where that risk comes from, how we reduce the finishing burden during machining, and why critical geometry should be checked again after polishing.

How to Prevent Edge Rounding During Mirror Polishing

Precision mirror mold insert with sharp inner edge and controlled mirror finishing

Sharp edges can slowly become rounded during mirror polishing, especially when heavy manual finishing is needed to remove machining marks. This article explains how we reduce polishing allowance, protect critical boundaries, divide finishing zones and verify edge geometry after polishing.

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