Cases Study

Cases Study

UK Medical Optical Insert Machining Case Study: 0.002 mm Tolerance & Ra 10 nm

A UK medical optics customer approached YISHUN to verify our capability for small high-accuracy inserts requiring tolerances up to 0.002 mm and Ra 10 nm optical surfaces without polishing. This case shows how we evaluated the machining, metrology and lead-time risks before the project moved forward.

Cases Study

3D Structured Light Module Mold: Face ID Optics Manufacturing at Micron Scale

The manufacturing of 3D structured light modules for Face ID optics demands injection molds achieving micron-scale precision, with feature tolerances below ±0.005mm and surface finishes reaching Ra≤0.005μm. Yishun Optical, an Apple Gold Supplier with 3000+ mold sets experience, delivers structured light module manufacturing through 25 five-axis machining centers and 4 Toshiba UVM ultra-precision machining centers (PV≤0.15μm). This technical guide explores the precision requirements, manufacturing processes, and quality assurance protocols essential for Face ID optics production.

Cases Study

Case Study: Scaling High-Volume Optical Component Production for Consumer Electronics

A global consumer electronics brand—ranked among the top five smartphone manufacturers worldwide—faced a strategic challenge as they prepared for the launch of their next-generation product lineup. The company’s engineering teams had developed innovative optical technologies including advanced camera systems, augmented reality components, and biometric sensors. Bringing these products to market required manufacturing partners capable of producing precision optical molds and components at scales that challenged conventional precision manufacturing paradigms.

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